Kentucky Hospital: Ice Maker Scale Cleared in 90 Days

Home 9 Case Studies and Results 9 Kentucky Hospital: Ice Maker Scale Cleared in 90 Days
Key results
Scale & biofilm removed
Easier maintenance
Payback under 1 year

Case Study from HydroFLOW USA

Hospital ice maker scale in an intensive care unit

Hospital ice maker scale was building up in the Hoshizaki machine serving the intensive care unit at a hospital in Central Kentucky. Hard deposits covered the ice-making tray, biofilm grew inside the chute, maintenance was difficult and time-consuming, and contaminated ice was a potential risk to staff and patients. One HydroFLOW® HS38 was fitted to the cold-water supply feeding the machine and evaluated for 90 days. Existing scale and biofilm were progressively removed, and the tray and chute stayed visibly cleaner. Routine maintenance became easier, the risk of contaminated ice and of disease outbreaks such as Legionella was reduced, and the reduced maintenance gave a projected payback of under one year.

The Challenge

  • Hospital ice maker scale accumulated across the ice-making tray of the ICU machine
  • Scale and biofilm were visible inside the ice chute
  • Heavy deposits covered the internal ice-making surface
  • Regular maintenance was difficult and time-consuming
  • Contaminated ice was a potential risk to staff and patients

Hospital ice maker tray with scale before HydroFLOW, and a visibly cleaner tray after 90 days, Kentucky

The Solution

  • Unit installed: one HydroFLOW® HS38
  • Installation point: cold-water supply feeding the Hoshizaki ice maker
  • Trial: 90-day product evaluation

To treat the hospital ice maker scale at source, the unit went on the cold-water supply to the one machine serving the intensive care unit. The signal changes the way dissolved minerals behave in the water and disrupts the conditions biofilm needs to bond to surfaces. Over 90 days, existing deposits were progressively removed from the tray, the chute and the internal ice-making surface.

Testimonial

“It certainly reduces maintenance issues due to hard scale and makes regular maintenance much easier.” — Director of Facilities, Central Kentucky hospital

Key Outcomes

R

Existing scale and biofilm progressively removed in 90 days

R

Reduced risk of contaminated ice and of disease outbreaks such as Legionella

R

Ice tray and chute visibly cleaner

R

Projected payback in under one year

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

Summary

Over 90 days, existing scale and biofilm were progressively removed from an ICU ice maker, with a projected payback of under one year. Ice machines are an often overlooked source of waterborne bacteria in hospitals, Legionella among them. For facilities teams, the useful point is how small the intervention was: one unit on the supply to one machine, with the tray and chute photographed before and after so the change could be judged on the machine itself.

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