Kyiv Brewery: Filter Contamination Cut 60%, No Chemicals

Home 9 Case Studies and Results 9 Kyiv Brewery: Filter Contamination Cut 60%, No Chemicals
Key results
60% less filter contamination
Black biofouling eliminated
Filter restored in 30 days

Brewery cooling water treatment at Obolon, Kyiv

Brewery cooling water treatment at Obolon in Kyiv had two problems to solve at once: hard deposits on a heat exchanger cover that needed a chisel, and green and black biological slime on the tube bundle and in the filters. One filter was completely blocked. A HydroFLOW® Industrial trial unit was installed across selected cooling circuits and assessed in three trials: the heat exchanger cover and tube bundle, a mechanical filter measured before and after, and a heavily fouled filter followed for 30 days. Filter contamination fell 60%, the hard cover deposits came off by hand after a month, the biological deposits disappeared and the blocked filter returned to normal without chemical or manual cleaning.

The Challenge

  • Brewery cooling water treatment was needed for hard deposits and biological fouling
  • Hard deposits on the heat exchanger cover required a chisel
  • Green biological slime coated the cover and tube bundle
  • Filters carried sticky deposits that resisted rinsing
  • One filter was fully blocked by black and yellow biological deposits

Heat exchanger cover before and after HydroFLOW, scale removed from cooling water system at Obolon Brewery, Kyiv

The Solution

  • Unit installed: one HydroFLOW® Industrial trial unit
  • Installation point: selected cooling water circuits
  • Trial: three trials, including a heavily fouled filter followed over 30 days

Brewery cooling water treatment was kept to the cooling circuits and measured three ways. The first trial followed the hard deposits on the heat exchanger cover and the slime on the tube bundle. The second measured a mechanical filter before and after treatment. The third tracked the heavily fouled filter for 30 days. Deposits softened enough to rinse away under running water.

Key Outcomes

R

Mechanical filter contamination fell by 60% in the second trial

R

Green and black biological deposits were no longer visible

R

Hard cover deposits loosened and came off by hand after one month

R

Filter function restored within 30 days without chemical or manual cleaning

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

Summary

Across three trials, hard deposits softened, green and black biofouling disappeared and a blocked filter returned to normal operation. Breweries are careful about anything near the process, which is why the trial was run on cooling water and measured three ways. Sixty percent less filter contamination with no chemicals is the figure to carry into any food and drink cooling system.

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