High Concentration Processes Applications with HydroFLOW®
HydroFLOW® enhances the efficiency of high concentration processes by treating limescale, biofouling, and corrosion, ensuring consistent system performance, reducing maintenance, and optimising water and chemical use. It helps maintain reliable operations in industries requiring concentrated fluid management.
Optimising High Concentration Processes with HydroFLOW®
High concentration processes involve handling fluids with high levels of dissolved minerals in applications such as remineralisation and sugar manufacture. These processes are commonly found in industrial manufacturing, food processing, chemical production, and wastewater treatment. However, they often face challenges due to extremely rapid scale formation, requiring protracted cleaning and maintenance and reduction of equipment lifespan.
HydroFLOW® provides an innovative, chemical-free solution to optimise high concentration processes by preventing hard scaling and ensuring deposits are soft and easily removable. This results in improved process control, lower maintenance, and enhanced overall productivity.
Key Industries
FOOD INDUSTRY
- Improves efficiency in high concentration processes like dairy evaporation and juice concentration.
- Reduces biofilm risks in food processing equipment.
- Minimises maintenance costs and supports hygienic production.
MINING INDUSTRY
- Enhances separation efficiency in high concentration tailings and mineral extraction.
- Treats scale and biofouling in high-solid slurry transport.
- Reduces downtime and extends equipment lifespan.
WASTEWATER INDUSTRY
- Optimises high concentration sludge treatment and dewatering.
- Reduces chemical usage in wastewater concentration processes.
- Enhances water recycling potential by improving system efficiency.
Cooling Tower Industry
- Optimises high concentration cycles in cooling tower water treatment.
- Reduces blowdown frequency and improves system sustainability.
- Minimises scaling and biofilm in high-TDS water management.
HydroFLOW® Solutions for High Concentration Processes: Stability, Protection, and Cleaner Performance
Treats Limescale & Scaling Deposits
High concentration processes often experience excessive scaling due to high levels of dissolved minerals. HydroFLOW® treats scale formation by keeping minerals in suspension, reducing hard deposits and ensuring efficient operation.
Treats scaling in evaporators, pipelines, and process tanks
Maintains heat transfer efficiency and reduces energy waste
Reduces downtime and cleaning frequency in high concentration systems
Supports sustainable water and resource management
Reduces Biofilm & Bacterial Growth
Biofilm accumulation can cause contamination, blockages, and inefficiencies in high concentration processes. HydroFLOW® inhibits biofilm formation, ensuring cleaner surfaces and improved system hygiene.
Reduces biofilm buildup on process equipment and pipelines
Minimises bacterial contamination risks in critical systems
Enhances overall process hygiene and water quality
Reduces the need for biocides and chemical treatments
Mitigates Corrosion & Protects Equipment
High concentrations of dissolved solids and chemical additives can accelerate corrosion, leading to equipment damage and costly repairs. HydroFLOW® mitigates corrosion by reducing biofilm formation and controlling deposit accumulation.
Reduces internal corrosion in metal components and piping
Extends the operational lifespan of processing equipment
Minimises the need for expensive corrosion inhibitors
Improves system reliability and long-term performance
Optimises Chemical & Water Usage
High concentration processes often require significant chemical dosing to control scaling and fouling. HydroFLOW® enhances the efficiency of these treatments, allowing for reduced chemical consumption and improved water reuse.
Optimises the effectiveness of coagulants, polymers, and anti-scalants
Reduces chemical dependency while maintaining high process efficiency
Improves water recycling potential in concentration processes
Lowers operational costs by minimising chemical waste
Reduces Maintenance Costs & Downtime
Frequent cleaning and maintenance in high concentration processes lead to increased downtime and operational disruptions. HydroFLOW® helps reduce common fouling issues, reducing the need for extensive maintenance.
Decreases maintenance frequency and system shutdowns
Reduces costly mechanical cleaning and chemical descaling
Ensures continuous and efficient process operation
Lowers overall lifecycle costs for industrial concentration systems
Let’s Enhance Your Systems with HydroFLOW®
Whether you’re treating scale, controlling biofilm, or improving filtration, HydroFLOW® offers a reliable, chemical-free solution to keep your systems running at their best.
From residential to heavy industry, our award-winning technology supports cleaner operations, reduced maintenance, and long-term sustainability.
Get in touch with us today to discuss how HydroFLOW® can optimise your application.
sales@hydropath.com
+44 (0) 115 986 9966
