Panama Dairy Farm: $803 Annual Chemical Savings

Home 9 Case Studies and Results 9 Panama Dairy Farm: $803 Annual Chemical Savings
Key results
$803 annual chemical savings
22% less milk scale remover
22-day chemical life vs 15

Case Study from K2 Group

Milk line cleaning chemicals on a raw milk piping system

Milk line cleaning chemicals were used after every milking session at a dairy farm in Aguadulce, Panama, with large quantities of milk scale remover and alkaline cleaner and an extraordinary deep clean every 21 days. The raw milk piping still needed frequent maintenance, and inconsistent residue removal was a hygiene risk. In August 2022 one HydroFLOW® S38 was fitted to the cold water inlet of the electric water heaters serving the cleaning system, on half-inch CPVC pipe with no shutdown. Scale remover use fell from 900 ml to 700 ml, the chemical interval stretched from 15 to 22 days, and the saving came to $803 a year.

The Challenges

  • Milk line cleaning chemicals were needed after every milking session
  • Consumption of milk scale remover and alkaline cleaner was high
  • An extraordinary deep clean was required every 21 days
  • The piping needed frequent corrective and preventive maintenance
  • Inconsistent residue removal was a hygiene risk

Food factory milk scale in pipework before and after treatment

The Solution

  • Unit installed: HydroFLOW® S38
  • Installation point: cold water inlet of the electric water heaters serving the cleaning system
  • Pipe size: half-inch CPVC
  • Installed: August 2022, with no shutdown
  • Previous treatment: scale remover and alkaline cleaner after every milking

The unit went on the cold water feed to the heaters, so the water supplying the cleaning system was treated before it reached the raw milk piping. The signal disrupts the conditions that bond milk scale to surfaces, so existing residue loosens during washing and new scale does not build up between cleans. Milk line cleaning chemicals fell and the chemical interval extended from 15 to 22 days.

Key Outcomes

R

$803.52 annual chemical cost savings

R

Alkaline cleaner use cut 21% (700ml → 550ml)

R

Milk scale remover use cut 22% (900ml → 700ml)

R

Chemical life extended from 15 to over 22 days

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

Summary

The farm saves $803 a year on chemicals, and the pipe was confirmed clean after 30 days. The numbers are small because the farm is small, and that is the point. The same mechanism that clears a power station condenser cleared a half-inch milk line, and the saving is proportionate. For a small dairy, the fit is equally modest: one unit on half-inch CPVC, installed with no shutdown.

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