Denver: Transfer Pump Struvite Cut, Four Units Bought

Home 9 Case Studies and Results 9 Denver: Transfer Pump Struvite Cut, Four Units Bought
Key results
No new scale in cleaned pipe
Existing scale thinned and softened
4 units bought after the trial

Case Study from HydroFLOW USA

The Challenge

  • Transfer pump struvite encrustation forced the pump offline for acid cleaning twice a year
  • Hard scale reduced the internal diameter of the centrate discharge pipe
  • Before the trial, scale was approximately an eighth of an inch thick, hard and greyish
  • Centrate was transferred continuously, 24 hours a day
  • Periodic shutdowns were needed for cleaning

Centrate transfer pump pipe before and after HydroFLOW, struvite blockage cleared at Denver wastewater treatment facility

The Solution

Two HydroFLOW® i Range units were installed on the eight inch glass-lined ductile iron centrate pipe, one at the transfer pump suction and one on the discharge side, with weekly sampling and visual inspections across 60 days from 1 March 2017. CH2M independently verified the trial. Cleaned pipe sections stayed free of new struvite, while existing deposits became thinner, softer and easier to wipe away. Centrate flow gradually carried the softened scale off, exposing more of the glass-lined pipe surface.

Key Outcomes

R

Cleaned pipe sections stayed free of new struvite across the 60 day trial

R

CH2M independently verified the sampling data, inspections and observations

R

Existing deposits became thinner, softer and easier to wipe away

R

Four units were installed on centrate and sludge lines after the trial

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

Summary

Cleaned pipe sections stayed free of new struvite for 60 days, and the plant followed the verified trial by installing four units on centrate and sludge lines. A verified trial that ends with a purchase is its own conclusion. Denver is the reference for centrate lines and pumps rather than presses, and the glass-lined pipe detail is worth noting for anyone with similar pipework.

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