Augusta Belt Presses: $4,000 a Month in Chemicals Cut

Home 9 Case Studies and Results 9 Augusta Belt Presses: $4,000 a Month in Chemicals Cut
Key results
$4,000 monthly chemical saving
Anti-scalant dosing cut to zero
ROI in under eight months

Case Study from HydroFLOW USA

The Challenge

  • Struvite anti-scalant replacement was needed across two belt filter presses
  • Heavy struvite encrustation accumulated on the belt press drum and surrounding surfaces
  • Both belt filter presses were affected by persistent scale buildup
  • Operators used chisels and hammers to break loose the hard deposits
  • Anti-scalant dosing cost the plant approximately $4,000 each month

The Solution

One HydroFLOW® i160 was installed at the water polution control plant, on the six inch sludge feed line, under 100 ft upstream of one belt press, and run for six months with the trial independently verified by Jacobs. Anti-scalant dosing came down to zero, existing struvite softened and reduced, and the softened deposits came off with high-pressure water instead of chisels and hammers.

Key Outcomes

R

Anti-scalant dosing reduced to zero across the six month trial

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Calculated ROI in under eight months from chemical savings alone

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Chemical savings of approximately $4,000 per month

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Oscilloscope testing confirmed the signal reached both belt presses

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

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