HydroFLOW® I Range: Revolutionising Wastewater Treatment

Innovative Solutions for Wastewater Challenges

Wastewater treatment facilities often grapple with persistent issues such as struvite scale formation and high polymer consumption during sludge dewatering. The HydroFLOW® I Range offers a groundbreaking, chemical-free approach to address these challenges, enhancing operational efficiency and reducing maintenance costs.

​

Effective Struvite Scale Management

Struvite, a hard mineral deposit composed of magnesium, ammonium, and phosphates, commonly accumulates in anaerobic wastewater systems, leading to equipment blockages and operational disruptions. The HydroFLOW® I Range employs advanced electronic water conditioning technology to prevent struvite formation and gradually dissolve existing deposits. This proactive approach minimises the need for mechanical descaling and reduces plant downtime. ​

Significant Reduction in Polymer Usage

In sludge dewatering processes, polymers are essential for flocculation, aiding in the separation of solids from liquids. However, excessive polymer use can be costly and environmentally taxing. Implementing the HydroFLOW® I Range has led to polymer consumption reductions of up to 20% in facilities across the UK and USA. This decrease not only cuts operational expenses but also promotes more sustainable wastewater treatment practices. ​

Proven Success in Real-World Applications

The efficacy of the HydroFLOW® I Range is evidenced by its performance in various wastewater treatment plants:​

• Orlando, Florida: At the Conserv II Water Reclamation Facility, the installation of a custom 12” HydroFLOW® unit on the feed to the belt press resulted in a marked reduction of struvite build-up. Additionally, polymer usage decreased by approximately 20%, enhancing the efficiency of sludge dewatering operations.

• Denver, Colorado: The Robert W. Hite Treatment Facility reported that after a 60-day trial, the HydroFLOW® units prevented new scale formation and softened existing struvite deposits, facilitating easier removal and reducing maintenance efforts. ​

Recognition by the Water Environment Federation

The innovative approach of the HydroFLOW® I Range has been acknowledged by the Water Environment Federation (WEF), a global organisation representing over 34,000 water quality professionals. WEF honoured Hydropath with the Innovative Technology Award, highlighting the significant contributions of the HydroFLOW® I Range to advancements in wastewater treatment. ​

Conclusion

The HydroFLOW® I Range stands out as a transformative solution in wastewater treatment, effectively addressing struvite scale issues and reducing polymer consumption. Its chemical-free operation, ease of installation, and proven success in diverse facilities underscore its potential to enhance efficiency and sustainability in wastewater management.