Amsterdam Data Centre: 75% Water Saving, No Chemicals

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Key results
€7,850 annual chemical savings
75% water saved
0 chemical dosing required

Case Study From Maimtec

Data centre cooling water treatment without chemicals

Data centre cooling water treatment had to solve a limescale problem at an Amsterdam data centre, where scale on the spray nozzles, cooling packs and pipework of six BAC cooling towers was costing cooling efficiency. A vortex-type conditioner had already been tried and had not controlled the scaling. The operator did not want chemical dosing on a site built around water and energy efficiency. In February 2022 twelve HydroFLOW® i-130 units were fitted to the return pipes of all six towers with no shutdown. Existing scale was removed, new growth stopped, and water consumption fell by 75%, with the towers running entirely chemical-free.

The Challenge

  • Data centre cooling water treatment was needed for persistent limescale on spray nozzles, cooling packs and pipework
  • A previous vortex conditioner had failed to control the scaling
  • Clogged nozzles were reducing cooling system efficiency
  • The site needed an effective solution that avoided chemical dosing
  • Water use had to fall without compromising cooling capacity

Data centre cooling pipes before and after HydroFLOW treatment

The Solution

  • Units installed: twelve HydroFLOW® i-130
  • Installation point: return pipes of all six BAC cooling towers
  • Installed: February 2022, with no shutdown
  • Previous treatment: vortex-type conditioner, which had not controlled the scaling

The units were fitted to the tower return pipes while the cooling plant kept running, so data centre cooling water treatment began without a shutdown or any chemical dosing. The signal disrupts the conditions that bond scale to surfaces, so existing limescale loosened and washed through while new growth did not form. With scale controlled, the towers could run at higher cycles of concentration and blowdown fell sharply.

Key Outcomes

R

Annual chemical bill of €7,850 eliminated

R

At least 20% water saving vs conditioned tower

R

Up to 75% water saving vs continuous blowdown

R

Six BAC towers running with no chemical dosing

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

Summary

Twelve units across six towers removed existing scale and cut cooling water consumption by 75%, with no chemical dosing at any point. The towers now run at higher cycles of concentration, which is where the water saving comes from. For data centre operators, the relevant point is that the saving came from running the towers harder, not from restricting cooling. The same approach applies to any evaporative cooling plant where scale is what caps the cycles of concentration.

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