Car Carrier FWG: 90% Faster Cleaning, No Chemicals

Home 9 Case Studies and Results 9 Car Carrier FWG: 90% Faster Cleaning, No Chemicals
Key results
90% cleaning time reduction
0 chemicals used
9 month successful trial

Fresh water generator cleaning without the chemical soak

Fresh water generator cleaning on this car carrier needed chemical soaking to shift scale from the plates, and each clean could take up to 24 hours. The plates were also vulnerable to build-up between cleans, and the maintenance time was affecting onboard efficiency. In November 2011 a HydroFLOW® HM120 was fitted to the four inch seawater feed pipe to the generator. Deposits then stayed loose and came off by hand, with no chemical soak at all. Cleaning time was cut by 90%, the plates stayed in better condition between cleans, and chemicals no longer had to be carried or handled for the job.

The Challenges

  • Fresh water generator cleaning required chemical soaking to shift plate scale
  • Each clean could take up to 24 hours
  • FWG plates were vulnerable to scale build-up between cleans
  • Maintenance time was affecting onboard efficiency
  • Chemical stocks had to be carried and handled at sea

Fresh water generator plates before and after treatment on a car carrier

The Solution

  • Unit installed: One HydroFLOW® HM120
  • Installation point: seawater feed pipe to the fresh water generator
  • Pipe size: four inch
  • Installed: November 2011
  • Previous treatment: chemical soaking of the plates at each clean

The HM120 was fitted to the seawater feed pipe, so all water reaching the generator plates passes the unit first. The signal disrupts the conditions that bond scale to surfaces, so any deposits stay loose. The chemical soak was dropped, and fresh water generator cleaning moved from a day-long job to removing loose deposits by hand.

Key Outcomes

R

FWG cleaning took just 2 to 3 hours

R

No slime or mud found on FWG plates

R

Scale removed by hand without chemicals

R

Performance confirmed over 9 months

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

Summary

Cleaning time fell by 90%, with scale removed by hand and no chemical soak. On a working vessel, a 24-hour clean is a day of engineering time lost, and turning it into a quick hand clean is a change a chief engineer notices every month. The crew also has one less chemical to store, handle and dispose of on board, and spare plates and gaskets last longer because they are no longer exposed to acid soaks.

Ready to see more?

Ready to explore sustainable water treatment?

Get in touch to find out how HydroFLOW® can work for you.

© 2026 Hydropath Technology Ltd. All rights reserved