Japan FWG: Chemical Dosing Stopped, Output Held

Home 9 Case Studies and Results 9 Japan FWG: Chemical Dosing Stopped, Output Held
Key results
0 chemical dosing
15 t/day output maintained
5+ months stable operation

Evaporator chemical dosing stopped on a fresh water generator

Evaporator chemical dosing was needed to keep this Japanese vessel’s fresh water generator performing, yet scale was building on the plates regardless. The cleaning intervals were disrupting operation, and the operator wanted stable water production without the dosing, with no wish to add another chemical system. In January 2016 a HydroFLOW® HM unit was fitted to the fresh water generator system. Chemical dosing was then stopped and water output held. The existing deposits softened until they could be removed by hand, cleaning was no longer disruptive, and dosing chemicals no longer had to be carried on board.

The Challenges

  • Evaporator chemical dosing was required to maintain FWG performance
  • Scale was building on the fresh water generator plates despite dosing
  • Cleaning intervals were disrupting operation
  • Stable water production had to be maintained
  • The operator wanted to stop carrying dosing chemicals

The Solution

  • Unit installed: One HydroFLOW® HM unit
  • Installation point: fresh water generator system
  • Installed: January 2016
  • Dosing stopped: FWG chemical dosing

The unit was fitted to the fresh water generator system and evaporator chemical dosing was stopped. The signal disrupts the conditions that bond scale to surfaces, so existing deposits softened and became removable by hand. Output held throughout, and cleaning was done by hand as required rather than to a chemical schedule. The aim was to remove the existing chemical system, not to add another.

Key Outcomes

R

Chemical dosing stopped after installation

R

Scale softened and removable by hand

R

Water production held at around 15 t/day

R

Stable FWG operation over 5 months

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

Summary

Dosing was stopped and output held, while the plates got cleaner rather than dirtier. Stopping dosing on an evaporator is only a result if output holds, and those are the two things an operator needs to see together. The operator was looking for stability, and the trial delivered it: consistent output, no chemical handling and cleaning on the vessel's own schedule. The generator has run that way since the installation.

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