Cement Plant: Daily Nozzle Cleaning Eliminated

Home 9 Case Studies and Results 9 Cement Plant: Daily Nozzle Cleaning Eliminated
Key results
100% nozzle cleaning eliminated
24 spray nozzles protected
1 year maintenance-free

The Challenges

  • 4 to 8 spray nozzles cleaned every day
  • Cartridge filters clogging with scale
  • Hard water accelerating scale formation
  • Extreme heat increasing scaling conditions

The Solution

One HydroFLOW® C120 unit was fitted to the nozzle supply line after the cartridge filters in 2009, on a system running at 45 to 60 bar. The signal disrupts the conditions that bond scale to surfaces, keeping all 24 nozzles clear and filters free of clogging.

Key Outcomes

R

All 24 spray nozzles stayed clear of blockage

R

Cartridge filters no longer clogged or seized

R

No nozzle cleaning over a 1-year test

R

Second production line later fitted

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

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