Cooling Tower Application with HydroFLOW®

HydroFLOW® enhances cooling tower efficiency by treating scale buildup, reducing biofilm, and optimising water cycles. It helps maintain heat exchanger performance, improves water quality, and minimises maintenance, leading to lower operational costs and sustainable water management.

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Optimising Cooling Tower Systems with HydroFLOW®

Cooling towers are vital in a large range of applications, from air conditioning in residential or commercial buildings to large scale cooling in heavy industry and power generation. Cooling towers suffer from a number of problems which HydroFLOW® can address. A major issue is limescale on the heat exchangers, which reduces cooling efficiency and requires ongoing maintenance expenses. Additionally, there can be problems in the tower itself, either due to limescale again, to particulates or due to bacterial or algae growth.

Treatment with HydroFLOW® can prevent hard scale encrustation in the heat exchanger and on the tower and reduce the biofouling. This allows operation with lower (or zero) chemical treatment and higher cycles of concentration, reducing the money spend on sewage and drain down as well as chemical treatment.

The Science Behind HydroFLOW®: Award-Winning Water Treatment Technology

Key Industries

HydroFLOW® Solutions for Cooling Towers: Sustainable Operation, Efficiency, and Fouling Control

Improves Heat Exchanger Efficiency

Heat exchangers are critical for maintaining energy efficiency in commercial and industrial operations. However, limescale and biofilm buildup can significantly reduce heat transfer, leading to increased energy consumption and higher costs. HydroFLOW® helps treat these issues, ensuring optimal performance and efficiency.

 

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Treats limescale and biofilm formation to maintain heat transfer
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Enhances energy efficiency by reducing thermal resistance
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Helps lower energy costs and carbon footprint
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Supports long-term equipment reliability

Disrupts Biofilm Formation on Internal Surfaces

Biofilm forms quickly on the surfaces of pipes, filters, membranes, and tanks. HydroFLOW® disrupts the early-stage adhesion process, making it harder for bacteria and algae to attach and grow.

 

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Reduces biofilm in pipework, tanks, filters, and heat exchangers

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Supports cleaner surfaces and improved water quality

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Minimises bacterial colonisation and organic buildup

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Improves system hygiene without chemicals

Keeps the System Running Smoothly

System inefficiencies and blockages caused by mineral deposits and biofilm can disrupt operations, leading to costly downtime and maintenance. HydroFLOW® ensures smooth, uninterrupted performance by mitigating these issues before they escalate.

 

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Reduces blockages in pipes, heat exchangers, and cooling towers
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Improves water flow and system efficiency
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Minimises the risk of unexpected shutdowns
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Extends equipment lifespan by reducing mechanical strain

Conserves Water & Reduces Blow-Down

Frequent water replacement and high blow-down rates lead to increased water waste and operational expenses. HydroFLOW® allows operation with increased cycles of concentration without the problems of scaling and biofouling, reducing the need for excessive blow-down while conserving water resources.

 

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Increases cycles of concentration to optimise water use
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Reduces the frequency of blow-down and water wastage
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Lowers water treatment and disposal costs
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Supports sustainability goals with improved water conservation

Maintains Operational Performance

Keeping commercial water systems in peak condition requires ongoing maintenance and chemical treatments, which can be costly and time-consuming. HydroFLOW® ensures long-term efficiency while minimising reliance on chemicals and reducing maintenance requirements.

 

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Maintains efficiency with minimal chemical treatment
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Lowers maintenance costs by treating scale and biofilm buildup
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Reduces the frequency of servicing and equipment downtime
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Enhances system longevity and reliability

Cost-Effective & Eco-Friendly Solution

HydroFLOW® offers a sustainable alternative to traditional chemical treatments, providing both financial and environmental advantages. By reducing chemical dependency, water waste, and energy consumption, it delivers a cleaner, greener, and more cost-effective solution for commercial water treatment.

 

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Provides a sustainable alternative to chemical-based treatments
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Reduces operational and maintenance costs
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Supports eco-friendly initiatives by lowering chemical discharge
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Ensures long-term financial and environmental benefits

Let’s Enhance Your Systems with HydroFLOW®

Whether you’re treating scale, controlling biofilm, or improving filtration, HydroFLOW® offers a reliable, chemical-free solution to keep your systems running at their best.

From residential to heavy industry, our award-winning technology supports cleaner operations, reduced maintenance, and long-term sustainability.

Get in touch with us today to discuss how HydroFLOW® can optimise your application.