Plate Heat Exchanger Scale Cleared in 10 Months, Ukraine

Home 9 Case Studies and Results 9 Plate Heat Exchanger Scale Cleared in 10 Months, Ukraine
Key results
Biofouling gone at 4 months
Scale progressively removed
Deposit-free at 10 months

The Challenge

  • Plate heat exchanger scale covered the internal flange surfaces
  • Biological deposits were visible inside the connection
  • Rust was also visible before treatment
  • Two exchangers on one cold-water line both needed protecting
  • Existing deposits had to be cleared without dismantling the system

The Solution

One HydroFLOW® K40 was installed on the industrial plant’s cold-water supply pipe, upstream of both exchangers, so a single unit could protect the two of them. The signal disrupts the conditions that let mineral scale and biofilm bond to metal surfaces, so rather than being scraped out, the existing plate heat exchanger scale and biological deposits were progressively released into the flow. The system was opened for control inspections at four months and at ten months to record the change.

Key Outcomes

R

Biological deposits removed by the four-month inspection

R

No scale on the inspected flange after ten months

R

Existing scale progressively removed

R

No biological deposits at the ten-month opening

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

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