Washington Orchard: Over 90% Top Grade Apples Expected

Home 9 Case Studies and Results 9 Washington Orchard: Over 90% Top Grade Apples Expected
Key results
Over 90% top grade expected
Clearer pond within 2 weeks
No filter-clogging snails

Case Study from HydroFLOW USA

Hard water scale on apples in the Yakima Valley

Hard water scale on apples was costing a Washington orchard its top grade: even with acid added to the spray water, mineral deposits formed on the fruit and would not rub off. Only around half the crop made the highest grade in a normal season. The irrigation pond feeding the sprayers also suffered algae blooms, and snails were clogging the filters. One HydroFLOW® custom 12 inch unit was fitted to the pipe carrying spray water from the pond and evaluated over two months. Scale then formed as a fine powder that rubbed off easily, the pond cleared within two weeks, the snails went and the grower now expects more than 90% of the crop to reach the highest grade.

The Challenge

  • Hard water scale on apples formed even though acid was added to the spray water
  • The deposits did not rub off and reduced the grade of the fruit
  • Only around 50% typically received the highest grade in an average season
  • Floating algae blooms affected the irrigation pond
  • Snails clogged the irrigation filters

Apples before and after HydroFLOW, limescale spotting from hard water removed at a Washington orchard

The Solution

  • Unit installed: one HydroFLOW® custom 12 inch unit
  • Installation point: spray water supply pipe from the irrigation pond
  • Trial: two months
  • Previous treatment: acid added to the spray water

The hard water scale on apples was addressed at a single point, where spray water left the irrigation pond for the orchard. The signal changes the way scale forms, so deposits arrived on the fruit as a fine powder that rubbed off easily rather than a hard film. The fruit, the pond and the filters were all checked over the two month evaluation.

Testimonial

“The pond has never been this clear and the white powder washes right off the apples. Initial processing results are the best I’ve ever seen.” — Orchard Manager

Key Outcomes

R

Over 90% of apples expected to reach the highest grade

R

Pond water became much clearer within two weeks

R

Scale formed as a powder that rubbed off easily

R

Filter-clogging snails no longer present

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

Summary

Top grade went from around 50% of the crop to over 90% expected, from a single unit on the spray line. Grade is where an orchard makes or loses its margin, and scale on the fruit is a grade problem before it is a water problem. The clearer pond, reduced algae blooms and the loss of the filter-clogging snails came with the same installation.

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