Utah Screw Press: 30 Hours of Cleaning Down to Four

Home 9 Case Studies and Results 9 Utah Screw Press: 30 Hours of Cleaning Down to Four
Key results
Chemical dosing stopped outright
30 hours of cleaning to under 4
Three-month payback

Case Study from HydroFLOW USA

The Challenge

  • Screw press struvite accumulated continuously inside both of the plant’s presses
  • The plant spent $8,000 per month on a struvite reduction chemical
  • Each press required cleaning every month
  • Hard, concrete-like deposits made cleaning take as long as 30 hours
  • Chemical cost and cleaning time were both running high at the same time

The Solution

One HydroFLOW® Custom 8 inch unit was fitted on the wastewater treatment plant, to the sludge line feeding one of the two screw presses, and chemical dosing was stopped so the treatment could be evaluated on its own over two months. After 30 days the treated press did not need its usual monthly clean, and only a small amount of soft, mud-like struvite had gathered. At 60 days the pressure wash took under four hours instead of up to 30, with sheets of softened struvite washing straight off.

Testimonial

“Outstanding results! Night and day difference before and after HydroFLOW®.” — Maintenance Manager

Key Outcomes

R

Struvite reduction chemical dosing stopped at the start of the test

R

The treated press did not need its usual monthly clean after 30 days

R

The 60 day pressure wash took under four hours instead of up to 30

R

Lower chemical use and reduced manual cleaning delivered a three month payback

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

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