Texas Factory: 75% Chemical Cut, No Scale

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Key results
75% chemical reduction
3.5x higher conductivity
<1 year ROI

Case Study from HydroFLOW USA

The Challenges

  • Low conductivity required to prevent scaling
  • High chemical usage for control
  • Scaling across cooling and washer systems
  • Well supply depletion and wastewater limits

The Solution

Two HydroFLOW® units (Custom 14″ and i100) were fitted to the chiller return and washer recirculation lines in January 2023. The signal disrupts the conditions that bond scale to surfaces, so the system ran from 1,300 to 4,500 microsiemens with less chemical.

Key Outcomes

R

Chemical use cut 75% at higher conductivity

R

Reduced scaling in washer and cooling systems

R

Approach temperatures held within 1 degree C

R

Around 5,400 gallons saved annually

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

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