Car Carrier Cooling: Barnacles Gone, No Chemicals

Home 9 Case Studies and Results 9 Car Carrier Cooling: Barnacles Gone, No Chemicals
Key results
0 barnacles on plates
0 chemicals used
13 month trial period

Barnacle control in seawater cooling on a car carrier

Barnacle control in seawater cooling had failed on Main Cooling System #2 aboard a car carrier, where a large barnacle population covered the cooling plates. Seawater flow was reduced and cooling efficiency was falling. The particle filter was covered with attached barnacles too, and manual scrubbing to clear it was damaging the filter. In 2011 a HydroFLOW® Marine Custom 12 inch unit was fitted to the system’s seawater feed pipe. At inspection the barnacles were gone from the plates and the filter, only a thin, easily removed slime layer remained, and seawater flow was restored, all without chemicals.

The Challenges

  • Barnacle control in seawater cooling was failing, with a large population on the cooling plates
  • Reduced seawater flow was lowering cooling efficiency
  • The particle filter was covered with attached barnacles
  • Manual scrubbing to clear the filter was damaging it
  • Chemical dosing was not a practical option on the vessel

Cooling plates before and after treatment on a car carrier

The Solution

To restore barnacle control in seawater cooling without chemicals or scrubbing, the unit was fitted to the seawater feed pipe that supplies Main Cooling System #2. The signal disrupts the conditions that allow marine life to attach and grow. The result was judged at inspection, on the cooling plates, the particle filter and the seawater flow through the system.

Key Outcomes

R

Plates found clean of barnacles at inspection

R

Particle filter clean and easy to wash

R

Only a thin slime layer, easily washed away

R

No chemicals used during the trial

Independent Verification

All results in this study were measured and verified by third-party facilities managers and technical staff.

Summary

Barnacles were cleared from the cooling plates and particle filter, leaving only a thin slime layer, and seawater flow was restored without chemicals. Barnacles are the marine fouling that does the most mechanical damage, and scrubbing them off does more. Stopping them attaching in the first place is the only approach that protects the filter as well as the plates, and here the filter is no longer damaged by scrubbing.

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